Product Overview
WEINIG SOLID GRIND 1000 P: The CNC tool grinder for added value
The efficient organization of the work area plays an ever increasing role in optimizing manufacturing processes. Ulimately, the full performance potential of your moulders can only be achieved when the tools are sharpened, measured and available when needed. The SOLID GRIND 1000 P grinds and sharpens tools fully automatically according to a CAD drawing created by Moulder Master providing the basis for producing accurate profiles on the moulder. In respect to efficiency and added value the SOLID GRIND 1000 P will raise your tool room to a new level.
Automatic changeover of grinding wheels
The SOLID GRIND 1000 P is a fully automatic tool grinder. This means that even the changeover of ginding wheels between rough, smooth and finish grinding happens fully automatically.
The grinding wheels are clamped using an HSK receiver, which allows a quick changeover. The other grinding wheels are stored in a magazin with 3 slots. For each grinding wheel, the diameter is measured mechanically in order to bring it into the right position to the knife rest.
Like this, the SOLID GRIND 1000 P works autonomously and the operator is free to manage other tasks in the meantime.
Moulder Master
Moulder Master links together the processes which take place prior to production. The necessary information will be sent to the required locations in the tool grinding room or the production area. Errors will be minimized, process security improved and consistent high quality of the end products ensured. In this manner Moulder Master supports efficient and economical manufacturing with the moulder.
Management of tool data
All tool data is managed at the centrally located operator terminal. Operating errors are reduced through clear menu guidance and graphic display of the tools.
Tool measurement
The high level of precision of the SOLID GRIND 1000 P when grinding lays the foundations for producing precise profiles on the moulder. The efficiency of the machine setup, however, requires the tools to be measured. Only then, using the measuring points, can the moulder be set up so that the spindles are in the exact position and the very first moulding comes out of the machine with a highly accurate profile. The WEINIG OptiControl Digital is the ideal measuring stand because the data can be sent directly from here to the machine controls. This saves protracted work setting up the machine and it guarantees a highly accurate profile.
Technical data SOLID GRIND 1000 P
| Working width max. | 360 mm |
| Tool diameter max. | 300 mm |
| Tool weight max. | 80 kg |
| PowerLock tool holder | Standard |
| Back clearance angle | 10 - 30° |
| Side clearance angle | 0 - 20° |
| Grinding wheel diameter min./ max. | 150 - 200 mm |
| Grinding spindle drive motor | 4 kW |
| Grinding spindle speed, inverter | 1,500 - 4,800 rpm |
| Full machine enclosure | standard |
| Automatic measuring of grinding wheel diameter | standard |
| Grinding spindle with HSK receiver | standard |
| Grinding wheel magazine for 3 wheels | standard |
| Self-contained coolant tank with filter | standard |
| Total connected load | 5.5 kW |